Recycling Industries

A world of Experience in Cutting tools Since 1965

Recycling Industries

Blades of pre-size reduction,size reduction & pelletizing in every recycle process

Profile

Wudtools have more than 50 years of experience in manufacturing of various cutting tools. We are associating with same of leading renowned manufactures of cutting tools. This has helped us in adopting the latest technology in all our manufacturing plants.

Wudtools , in last 50 years along with the its group companies have accumulated amount of expertise in the field of special tools for various application such as rubber,paper,food,plastic,ferrous and non-ferrous metal etc.wudtools factories are equipped with modern equipped that helped us to compete in export market world over for products for above industries .

We have pioneered the democratization technology in india-by offering affordable innovations through their products and remain barriers the cost with advanced technologies. Wudtools is a brand which is closed to the heart of indian tire and plywood industries and celebrates the vibrancies of life and empowerment.

We today is a market oriented manufacturer using the most modern manufacturing techniques to offer an interesting programme for producing precise cutting tools for wood working,rubber,non-ferrous and ferrous metals and plastic applications.it satisfied the demands of the industries,made of DIN German stands well as special tools for new meterial and for special burr free cuttings. We are your best source for any application.

Our motto has always been to provide service to the customers. We have in india today our own service center at various important location.in order to cater better service to our international clients we had appointed representative dealers in U.K, Spain,Netherland,Germany,South africa,Iran,Sri lanka,Bangladesh and myanmar etc.

“We believe in quality & services,that’s our Customers remain loyal to brand WUDTOOLS”

RECYCLING GOES FAR,FAR BEYONG THE BIN AT THE EDGE OF THE CURL.

Regarding is the process of converting waste meterial in to reusable objects to prevent waste of potentially usefull materials. Recyclable material include many kind of things like paper,metal,plastic,tire and wood waste recycling is a key component of modern waste reduction and is the third components of the “reduce,reuse and recycle”hierarchy.

An unwavering focus on operational efficiency and excellence depends on how usefully you can uses the scrap material and how efficiently works your granulates and shredder machine. People around you knows about the recycled metal usages,recycled plastic,recycled wood wastes etc, but many of them unknown about recycled tire.

Rubber flooring, athletic surface including payground sports courts and athletic turf.

Rubberized roadways.

Smart way to Go green

As per UN,the world’s production of plastic materials has been increasing over the past 20 years at a rate of nearly 5% per annum.

In 2010 alone , 265 million tonnes of plastics were produced.

“UNEP” Have a big project to converting waste plastics to potential resources . tire , solid & hazardous waste, the world production of tire has been increasing every year. At present it is estimated that 2 billion new tyres produced annually.

Needs to be addressed

In the 21^st century, the scrap recycling industry is uniquely positioned to meet the challenges of today’s world. It is the time to address on minimized the wastes plastics by recognizing that, wastes plastics have into a valuable resources.

The Future

The future of tyre & plastic is really strong, and is getting in prominence and widespread use. Many countries already use rubberised asphalt when they design, reconstruct or repair their roadways and it is used for several simple and straight forward reasons; it can cost less, provides safety benefits and last longer than convention asphalt.

Wastage comes only if you are not willing to do something wisely….

Blades For Recycling Industries

Our investment in and dedication to research and development has helped us develop state-of the art cutting tools specifically designed for use in the recycling industry. All of our tools are precision manufactured using only the highest quality materials and most advanced technologies. All of our Recycling Industries knives are precision manufactured to extremely close tolerances to produce razor sharp edges.

A regular knife changes and correct sitting of the cutting gap helps insure a good final result and reduced power consumption.

Product Portfolio

Granulates knives
Shredder knives
Pelletizer blades & holders
Pulverizer plate/disc and single shaft grinder
HSS or tungsten carbide tipped saves.
Shearing blades .

Background of Plastics Recycling

Nearly all types of plastics can be recycled however the extent to which they are recycled depends upon technical, economic and logistics factors. As a valuable and finite resource, the optimum recovery route for most plastic items at the ‘end of life’ is to be recycled.

Depending upon the type of polymer or type of waste processed, we can divided plastic recycling into Seven. Crates & Pallets, HDPE/PP, LDPE, Mixed plastics, PET,PVC,PS (Polystyrene).

What’s The Story Today ?

Effective recycling of mixed plastics waste is the next major challenge for the plastics recycling sector. The advantage is the ability to recycle a larger proportion of the plastic waste stream by expanding post-consumer collection of plastic packaging to cover a wider variety of materials and pack types. Product design for recycling has strong potential to assist in such recycling efforts.

The USA currently has a greater capacity for recycling than it is currently using. The infrastructure already exists to sustain a growth in plastic recycling, which is a great thing! One of the greatest challenges in plastic recycling is actually getting companies to invest in recycled plastic. If there’s no economic value in using recycled plastics then there won’t be any demand. For more than decade , a large percentage recyclable plastic products were actually recycled in China. When recyclable products arrived in China, some were recycled but some were too contaminated for processing, meaning they were covered in food or mixed in with other materials.

Recycling reduces waste materials from plastic manufacturing companies from entering landfills and also cuts down on the oil usage as well as emission of gases like sulfur hexafluoride, chlorine dioxide, nitrogen oxide and carbon monoxide. This results in a cleaner planet and less pollution. Recycled resin is also much cheaper than new.

Granulator Blade

Rotor Knives Standard
Rotor knifes cross cut
Stator Knife Standard

A granulator performs best and most economical when the blade is sharp. A regular knife changes and correct sitting of the cutting gap helps insure a good final result and reduced power consumption.

Wudtools , plastic recycling knifes are made of the finest high alloy composition. Each made processed through hardening and multiple tendering process to ensure the finest molecular structure , thus it will devices the correct mix of edge strength , shock resistance and durability for extended service type.

Whether made of high alloy tool steel HSS or special grades of steel, these knives meet the highest standards in the crushing of recyclable materials,

We are producing machines knives for the machines and production line of the following manufactures Alpine, Artech , Amis/Zerme, Bomatic, Buss, kolumbus Mckinnon, Coperion, Cumberland, Dreher, Elden, Erema, Folcieri, Herbold, Linder, Mewa,Neue-herbold, Rapid, Satrind, Tria, Untha, Vecoplan, Wanner and Weinna.

Standards for Machine – Rapid

Model per Set Size Holes

150 4 Fly 292mm x 65mm x 14mm 2 c/slots

2 Dead 380mm x 49mm x 14mm 2 THB

GK205 3 FLy 226 x 64 x 12mm 2 c/slots

2 Dead 250mm x 38mm x 9.50mm 3 THB

GK3026K 3 Fly 301mm x 73mm x 14mm 2 c/slots

2 Dead 325mm x 75mm x 14mm 2c/slots2edged

GK4535 3 Fly 445mm x 97mm x 18mm 3 c/slots

2 Dead 470mm x 82mm x 18mm 3 c/slots 2 edged

GK6045 10 / 6 Fly 295mm x 84mm x 18mm 2 c/slots

2 Dead 610mm x 80mm x 18mm 3 c/slots 2 edged

GK640 10 / 6 Fly 296mm x 76mm x 14mm/295back 3 c/slots

2 Dead 635mm x 47mm x 14mm 7 THB

GK8045 6 Fly 390mm x 80mm x 20mm 3 c/slots

2 Dead 802mm x 70mm x 20mm 4 c/slots

GK2645 3 Fly 450mm x 73mm x 14mm 3 c/slots

2 Dead 468mm x 73mm x 14mm 3 c/slots 2 edged

Standard for Machines – Burtonwood – U S I – Cumberland – Leesona

Model Per Set Size Holes

0 3 Fly 4½” x 1.7/16″ x 3/8″ 3 plain holes

2 Dead 4½” x 2.1/8″ x 1/2″ 3 c/slots

5/7 2 Fly 5.31/32″ x 2.3/4″ x 1/2″ 2 c/bored holes

2 Dead 5″ x 2″ x 1/2″ 2 c/slots

1/2 3 Fly 7½” x 1½” x 3/8″ 4 plain holes

2 Dead 7½” x 2.3/4″ x 5/8″ 4 c/slots

7/10 2 Fly 10.23″ x 2.812″ x 1/2″ 3 c/bored holes

2 Dead 10.18″ x 2.06″ x 1/2″ 3 c/slots, 2 o/slots

2/84 3 Fly 12″ x 2.3/4″ x 1/2″ 4 c/sunk holes

2 Dead 12¼” x 2.3/4″ x 1/2″ 4 c/slot 2 o/slot

10/12 3 Fly 12.1/32″ x 2.11/16″ x 1/2″ 4 c/bored holes

2 Dead 12¼” x 2.13/64″ x 1/2″ 4 c/slots

4/84 – 14″ 3 Fly 14.1/8″ x 3¼ x 1/2″ 4 c/sunk holes

2 Dead 16¼” x 2.3/4 x 1/2″ 5 c/slot (4 edge)

4/84 – 16″ 3 Fly 15.15/16 x 3¼ x 1/2″ 4 c/sunk holes

2 Dead 16.3/16″ x 2.3/4″ x 1/2″ 5 c/slot (4 edge)

6/84 3 Fly L/Hand 334mm x 82mm x 13mm 3 c/sunk holes

3 Fly R/Hand 334mm x 82mm x 13mm 3 c/sunk holes

4 Dead 334mm x 70mm x 13mm 4 c/slot (4 edge)

30 6 Fly 15.1/6″ x 2.13/16″ x 5/8″ 5 Holes

4 Dead 15¼” x 3.13/16″ x 7/8″ 5 c/slots 2THB

12/16 3 Fly 16″ x 3.225″ x 1/2″ 4 c/sunk holes

2 Dead 16.235″ x 2.813″ x 1/2″ 5 c/slot 2 ½ slots

18 5 Fly 17.3/4″ x 2″ x 1/2″ 6 plain holes

2 Dead 18″ x 3″ x 5/8″ 6 c/slots 2THB

37 4 Fly 18½” x 2.13/16″ x 3/4″ 5 plain holes

4 Dead 18.23/32″ x 4.5/16″ x 7/8″ 5 c/slots 2THB

37B 10 Fly 475mm x 110mm x 20mm 4 c/sunk holes

4 Dead 476 x 97 x 22mm 5 c/sunk 2THB

50B 10 Fly 19.312″ x 4¼” x 3/4″ 4 c/sunk holes

4 Dead 25.3/16″ x 3.3/4″ x 7/8″ 6 c/slots 2THB

20 5 Fly 20″ x 2.1/8″ x 5/8″ 7 plain holes

2 Dead 20″ x 3.3/8″ x 7/8″ 7 c/bored slots

12/20 3 Fly 20″ x 3¼” x 1/2″ 5 c/bored holes

2 Dead 20¼” x 2.13/16″ x 1/2″ 7 c/slots 3 ½ slot

43 6 Fly 21.9/16″ x 2.7/8″ x 3/4″ 6 plain holes

4 Dead 21.3/4″ x 3.13/16″ x 7/8″ 6 c/slot 2THB

15/24 3 Fly 24″ x 3.235″ x 5/8″ 5 c/bored holes

2 Dead 24¼” x 3.312 x 5/8″ 7 c/slot 2THB

20/50 10 Fly 25″ x 4.235″ x 3/4″ 5 c/sunk holes

4 Dead 25.3/16″ x 3.3/4″ x 7/8″ 6 c/slots 2THB

18/28 5 Fly 28¼” x 4.5/16″ x 3/4″ 5 c/sunk holes

2 Dead 28.3/8″ x 3.13/16″ x 17mm 8 c/slots 3THB

56T 6 Fly 28½ x 3.5/16″ x 17mm 6 c/sunk holes

4 Dead 28.15/16″ x 2.3/4″ x 5/8″ 6 c/slot 2THB

Standard for Machine – Blackfriars

Model Per Set Size Holes

Junior 3 Fly 4¼” x 2″ x 3/8″ 2 c/bored

2 Dead 4¼” x 2″ x 3/8″ 2 c/slots 2THB

6/8 4 Fly 7.15/16″ x 2½” x 3/8″ 2 c/bored

3 Dead 8.3/8″ x 2″ x 3/8″ 2 THB

18 ASHD 6 Fly 8½” x 2.7/8″ x 1.15/32″ – 1.1/8″ 2 c/bored holes

2 Dead 17.3/8″ x 5″ x 15/16″ 6 c/slots 2THB

HD45 6 Fly 8¼” x 97mm x 15/16″ 2 c/slots

2 Dead 442mm x 115mm x 24mm 6 c/slots 2THB

HD40/40 3 Fly 370mm x 86mm x 21mm 3 c/bored slot 2THB

2 Dead 395mm x 86mm x 21mm 5 c/bored slot 2THB

12 3 Fly 11.13/16″ x 3″ x 3/4″ 3 c/bored holes

2 Dead 12½” x 3.1/32″ x 5/8″ 3 c/slots 2THB

62/52 6 Fly 300mm x 100mm x 21mm 3 c/slot

4 Dead 306mm x 110mm x 22mm 4 c/slot

HD67 9 Fly 8½” x 97mm x 15/16″ 2 c/bored slot

2 Dead 658mm x 115mm x 24mm 9 c/bored slot 2THB

10/20 4 Fly 20″ x 3.1/8″ x 1/2″ 3 c/bored holes

2 Dead 20.3/8″ x 2.5/8″ x 1/2″ 2THB

12/24 4 Fly 22.7/8″ x 4.15/16″ x 5/8″ 6 c/bored holes

6/4 Dead 24″ x 3″ x 5/8″ 2 THB

15/26″ 5/3 Fly 25″ x 5″ x 2/4″ 4 c/bored holes

2 Dead 25.7/8″ x 4½” x 3/4″ 6 c/bored slot 2THB

27 ASHD 9 Fly 8½ x 2.7/8″ x 1.15/32″ – 1.1/8″ 2 c/bored holes

2 Dead 25.15/16″ x 5″ x 15/16″ 9 c/slots 2THB

Standard for – Various Others Machines

Make / Model Per Set Size Holes

Costerelli (CJ) 2 Blades 390 x 125 x 10mm 5 holes

Costerelli 12-50 2 Outer To Shape 4 Holes

2 Inner To Shape 5 Holes

Alpine 50/80 20 Fly 210mm x 90mm x 20mm 2 c/slots 2THB

20 Dead 210mm x 28mm x 30mm 3 tap holes 4 edges

Queen Bee 2 Blades 300mm x 120mm x 19mm 6 tap holes

2 Blades 300mm x 120mm x 19mm 6 c/bored slots

UPM- MGK – T 2 Fly 225mm x 64mm x 12mm 2 c/slots

1 Fly 169mm x 64mm x 12mm 2 c/slots

2 Dead 225mm x 61mm x 12mm 2 c/slots

Dreher SG 20 10 Fly 109mm x 58mm x 14mm 3 c/bored holes

1 Dead 199mm x 55mm x 9mm 3 c/bored slots

26/26 4 Fly 250mm x 60mm x 14mm 4 c/bored holes

2 Dead 255mm x 57mm x 16mm 4 c/slots

26/41 4 Fly 400mm x 57mm x 14mm 6 c/bored holes

2 Dead 409mm x 57mm x 16mm 6 c/slots

Silenator 912 2 Fly 11½” x 2.15/16″ x 9/16″ 4 c/sunk holes

1 Dead 11.13/16″ x 2.7/16″ x 9/16″ 4 open slots

1116 2 Fly 15½” x 2.15/16″ x 9/16″ 6 c/sunk holes

1 Dead 15.7/8″ x 2.15/16 x 9/16″ 6 open slots

Conair Churchull 1420 3 Fly 508mm x 74mm x 26mm 3 c/bored holes

2 Dead 511mm x 50mm x 12mm 8 c/slots

CIMP 2 Fly 298mm x 57mm x 18mm 2 c/bored holes

4 Dead 298mm x 130mm x 18mm 3 c/slots 2 edges

Wortex 4 Fly 767mm x 75mm x 12.50mm 7 c/sunk holes

2 Dead 780mm x 80mm x 12.50mm c/slot 2 T slot

Tria 5 Fly 998mm x 100mm x 22mm 2 Edges

2 Dead 1005mm x 3.5/8″ x 7/8″ 5 THB

Herbold 45/100 10 Fly 485mm x 100mm x 22mm 3 c/slots 4THB

2 Dead 994mm x 100mm x 22mm 8 c/slots 4THB 2 edge

2 Block 484mm x 100mm x 28mm 4 o/slot 3THB 2 edge

45/30 9 Fly 270mm x 100mm x 22mm 3 c/slot 3THB

2 Dead 298mm x 80mm x 22mm 3 c/slot 2 edge

1 Block 260mm x 30mm x 30mm 2T Hole 3 bor 2 edge

30/30 9 Fly 270mm x 70mm x 16mm 2 c/slots 3THB

2 Dead 290mm x 76mm x 16mm 3 slot 2 edge

4 Block 260mm x 30mm x 30mm 2T hole 3 bor 2 edge

Background of Rubber Recycling

Due to the increasing number of cars & trucks all over the world, used tyres are available in large number of very low cost. With a bit of clever recycling, you can get a whole lot out of used tyres, granule in various sizes steel and firefit. Rubber recovery can be a different process. There are many reasons however why rubber should be reclaimed or recovered.

What the Story Today?

Tire shredding has never been in such demand is more countries guidelines to prohibit the disposal of while tires in land fields , plus there is a high demand e profit in shredder tires in various conditions from whole tire hips to finely ground rubber.

Recovered Rubber can cost half that of natural or synthetic rubber.
Recovered rubber has some properties that are better than these of virgin rubber.
Producing rubber from reclaim requires less energy in the total production processes than virgin material.
It is excellent way to dispose of unwanted rubber products which is often difficult.
It conserves non renewable petroleum products, which are used to produce synthetic rubber.

Recycled tire Out Product and Uses

OTP & Conveyor – tire delivered fuel TDF

PCR & LTR- Athletic tracks, brake pads , tile Adhesives, Building Mantains, Road surface.

Background to Wood Recycling

The 1992 Earth Summit in Rio saw the United Nations (UN) begin to tackle a growing international issues-the destruction of the earth’s irreplaceable natural resources. Hundreds of thousands of people from all walks of life were drawn into the Rio process in an attempt to bring about change and safeguard the future of the planet. Environmentally, this was the foundation that all future legislation would be drawn from.

Areas requiring urgent review were transportation, energy and waste. Fuel in the form of lead petrol was to be phased out, energy would need to be generated from fossil-free fuels and land fillin of waste had to be reduced significantly.

Land filling organic materials such as wood leads to emissions of methane. This is 21 times more damaging to the environment than carbon dioxide. Recycling wood offers a real opportunity to reduce landfill, reduce emissions to the atmosphere and to improve the economic vitality of our country.

Shredder Knives

The tires/E-waste being incredibly durable and resistance to destruction require a great deal of force to tear them apart. Shredder is also used for heavy duty pre size reduction purpose for Plastic and Wood. A reliable and rugged engineering tools are perfect for the tire recycling process. Shredder knives are used for grinding large scale wastes. These are different shredder blades in shapes.

This shape and the materials type is determined according to the application. The mostly used sated qualities are 1.2379, 1.2343(D2,H2) and 1.3343(M2, M232 powder metallurgy steel).

Thus it hraver outstanding resistance to adosion and wear in combination with high toughness and compressive strength.

Rotor Knife – Standard/Carbide
Counter Knife – Standard/Carbide
Block Knife – Standard/Carbide

We are producing machine Knives for the machines and production lines of the following manufactures alpine, artech, Amis/Zerme, Bomatic, Buss, kolumbus Mckinnon, Coperion, Cumberland, Dreher, Elden, Erema, Folcieri, Herbold, Linder, Mewa,Neue-herbold, Rapid, Satrind, Tria, Untha, Vecoplan, Wanner and Weinna.

Background of E-Waste Recycling

E-Waste refers to electronics Waste. E-Waste recycling is the reuse and reprocessing of electrical and electronics equipment of any type that has been discard or obsolete. Some of the common E-Waste include; Home appliances such a televisions, Air Conditioners, Fan DVD, Radio, etc. Recycling E-Waste Is a growing trend and was initiated to protect human and environmental health mainly due to the widespread environmental pollution impacts of E-Waste.

Shredding

Gigo: The principle of “Garbage In, Garbage Out”, also applies to efficient electronics recycling. Although ECS is capable of recycling a wide range of material streams, many of our processes are optimized for electronics waste. This means that non conforming material could disrupt the streamlined recycling process or contaminate the commodity outputs.

Pre-Picking: Our end of life electronics recycling process begins with a conveyor line in which items that should not be shredded, such as batteries, UPS battery systems toner cartridge and fluorescent lights are removed by hand before they enter main shredder.

Shredding: After E-waste has been pre-picked, if flows into the shredding line to be sized down for commodity separation. The primary shredder breaks material down into 4”*10” fragment and the secondary shredder reduces it further into poker chip sized fragments that are optimal for the separation processes.

IN order to recover the maximum value from electronics waste, it must be processed properly. ECS refining’s state-of-the-art recycling process ensures that the electronics are refined into clean, high quality commodieties.

The most common commodities that can be recovered from E-waste, are varying grades and types of plastics, aluminium, steel, PC board and CRT glass. After shredding and separating electronics waste, ECS refining gives these commodities new life by selling and distributing them to manufactures and producers around the world.

Pelletizer blades & holders

Pelletizing reclaimed plastic is the final step is most recycling process. Converting past consumer plastic into pellets allows for easier destination and remanufacturing, and ultimately benefits the speed and effectiveness of reintroducing recycled plastic into industrial manufacturing.

Wudtools offers pelletizer Blades, Knives for all machines makes and model including Beringer, Gala, Conair, Rieter/automatik, Ikegai and Cumberland as well as many more. Whether you are operating a strand pelletizer, an underwater pelletizer, a die face pelletizer, or a hot cut system, Wudtools can satisfy your needs.

All of the Pelletizer Blades and Pelletizer Knives offered by Wudtools are manufactured to the Original Equipment Manufacturers (D.E.M) specifications and are available in D2 tool steel, M2 Carbide coated and Carbide insert. This ensures the blade edges remain sharp longer in your Pelletizer Operation, even when used with the toughest of all materials. These Pelletizer Blades and Pelletizer operations , even when used with the toughest of all materials. These Pelletizer Blades and Pelletizer Knives are designed and manufactured with an extremely high commitment to quality utilizing the same exacting standards and precise specifications as those of the original equipment manufacturer (DEM). They are all constructed to perform reliably and efficiently for trouble-free service in your successful process operation.

Other cutter-Plastic Recycling

Saws – HSS or Tungsten Carbide Tipped

Diameter Kerf Bore Teeth

160 18/20 25.4/30 40/70

180 2.0 25.4/30 70

200 2.0 25.4/30 80

250 2.0 25.4/30 100

300 2.4 25.4/30 100

350 2.6 25.4/30 120

There is always something new to discover in the world of engineering, from waste to shredded granules for the next level of conversion.

Recycling Industries